Abstract
This book chapter deals with the basics of arc welding processes, heat source used for arc welding, different types of arc polarities, effect of shielding gases, and welding power sources necessary for arc welding. The fundamentals of formation of arc and arc physics were discussed. Small versions of conventional TIG, MIG, and PAW techniques are developed for high quality precision arc welding with ultralow energy input. In this chapter, different types of high precision arc welding process will be discussed. This chapter also describes the high productivity arc welding processes like twin wire gas tungsten arc cladding, plasma cladding, and laser-arc hybrid welding processes. Results showed that a significant increase in deposition rate and high productivity can be achieved with the high productivity arc welding processes.
Similar content being viewed by others
References
Abe N, Hayashi M (2002) Trends in laser arc combination welding methods. Weld Int 16(2):94–98
Alexandrov OA, Steklov OI, Alexeev AV (1993) Use of plasma arc welding process to combat hydrogen metallic disbonding of austenitic stainless steel claddings. Weld J 72(11):506–516
Anderson JR (1985) Technical paper MS85-185, Society of Manufacturing Engineers, Dearborn
Anon (1997) Weld Met Fabr 65(10):30–32
Choi DS, Lee SH, Shin BS (2001) Development of a direct metal freeform fabrication technique using co2 laser welding and milling technology. J Mater Process Technol 113:273–279
Colussi M, Fedeli G, Marini L, Carniato G (1994) In: Proceeding conference Eurojoin 2, Florence, 16–18 May, pp 73–83
Eagar TW (1990) The physics of welding processes. In: Machida S (ed) Proceedings of 5th JWS international symposium on advanced technology in welding, materials processing and evaluation. Japan Welding Society, Tokyo, pp 11–16
Horii T, Ishikawa M, Kirihara S, Miyamoto Y, Yamanaka N (2007) Development of freeform fabrication of metals by three dimensional micro-welding. Solid State Phenom 127:189–194
Horii T, Kirihara S, Miyamoto Y (2008) Freeform fabrication of Ti–Al alloys by 3D micro-welding. Intermetallics 16:1245–1249
Ian F (1997) Hot wire TIG weld cladding comes of age. Welding & Metal Fabrication, Weld Met Fabr 65(10):30–32
Jeffus LF (1997) Welding: principles and applications, 6th edn. Cangage Learing
Kah P (2012) Overview of the exploration status of laser-arc hybrid welding processes. Rev Adv Mater Sci 30(2):112–132
Koshy P (1985) Alloy 625 weld cladding of wellheads and valves: review of dilution-control techniques and weld process development. In: Proceeding conference OTC’85, Offshore Technology Conference, Houston, vol. III, pp 145–153, 6–9 May 1985
Kuo S (2002), Welding Metallurgy, Wiley Publisher, United States
Lambert JA, Gilston (1990) Hot-wire GTAW for nuclear repairs. Weld J 69(9):45–52
Liburdi J, Lowden P, Pilcher C (1989) Automated welding of turbine blades, ASME gas turbine and aeroengine congress and exposition, ASME Paper 89-GT-307, Toronto
Lowden P, Pilcher C, Liburdi J (1991) Integrated weld automation for gas turbine blades, ASME gas turbine and aeroengine congress and exposition, ASME Paper 91-GT-159, Orlando, pp 3–6
Lucas W (1994) Arc surfacing and cladding processes. Weld Met Fabr 62:55–62
Lucas B (1997) FCAW, Multiwire and gas selection–techniques to enhance MIG productivity. Weld Met Fabr 65(5):10–12
Messler RW (2004) Principles of Welding processes, physics, chemistry, and metallurgy. Wiley-vch verlag GmbH & co. KGaA, Weinheim
Miami FL (1991) Welding processes, Welding handbook, AmericanWelding Society, Florida
Nandkarni SV (2005) Modern arc welding technology, 2nd edn. Oxford and IBH Publishing, New Delhi
Olson DL (1993) Welding, brazing and soldering, Volume 6. ASM Handbook, ASM International
Ouyang J, Wang H, Kovacevic R (2002) Rapid prototyping of 5356-Aluminium alloy based on variable polarity gas tungsten arc welding: process control and microstructure. J Mater Manuf Process 17(1):103–124
Shinn BW, Farson DF, Denney PE (2005) Laser stabilisation of arc cathode spots in titanium welding. Science and Technology of Welding and Joining 10(4):475–481
Sun Z, Huang ZH (1998) Micro-PTA powder cladding on a hot work tool steel. Int J Mater Prod Technol 13(3–6):146–154
Sun Z, Kuo M, Pan D (1999) Twin-wire gas tungsten arc cladding offers increased deposition rates. Weld J 78(10):61–64
Terakubo M, Oh J, Kirihara S, Miyamoto Y, Matsuura K, Kudoh M (2007) Freeform fabrication of Ti-Ni and Ti-Fe intermetallic alloys by 3D micro welding. J Intermetallics 15:133–138
Tovar SR, Montañés MT, Antón JG (2011) Effect of the micro-plasma arc welding technique on the microstructure and pitting corrosion of AISI 316L stainless steels in heavy LiBr brines. Corros Sci 53:2598–2610
Tusek J (1996) Rasing arc welding productivity. Weld Rev Int 15(3):102–105
Zhang YM, Li P, Chen Y, Male AT (2002) Automated System for welding-based rapid prototyping. Mechatronics 12:37–53
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer-Verlag London
About this entry
Cite this entry
Babu, N.K., Talari, M.K., Zheng, S., Dayou, P., Jerome, S., Muthupandi, V. (2014). Arc Welding. In: Nee, A. (eds) Handbook of Manufacturing Engineering and Technology. Springer, London. https://doi.org/10.1007/978-1-4471-4976-7_53-1
Download citation
DOI: https://doi.org/10.1007/978-1-4471-4976-7_53-1
Received:
Accepted:
Published:
Publisher Name: Springer, London
Online ISBN: 978-1-4471-4976-7
eBook Packages: Springer Reference EngineeringReference Module Computer Science and Engineering